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3x Boeing 737-300 Mexico

In the summer of 2011, AELS disassembled and dismantled three Boeing 737-300s located in Mexico City. The project was executed in cooperation with Spectrum Aerospace (components) and JT Power (engines).

 

This project was covered through Twitter and Facebook, and an overview of those updates can be found here.

 

Top overview

3x Boeing 737

 

Left:  work started on August 4

Right: to remove components from the top of the fuselage and tail section we have a "cherry picker". Also a great tool to make pictures from a high position.

 

 Mexico crew Lifting a component manually

 

Left: the crew and their first shipment

Right: what do you do  when you don't have a forklift? (est. weight 400-500 kg)

 

Man half in airplane

Noseless airplane

Birds nest with eggs

 

Left: missing a nose but still smiling

Middle: as with many other projects we find bird's nests in the aircraft

Right: sometimes work is being done in very small places!

 

Boxes with documentation

Engine dismantling

 

Left: dismantling of the engines

Right: 65 (without 9 already shipped) boxes of aircraft records in the hotel room of the project manager. This way he doesn't feel alone and he has something to read.

 

Landing gear bay beforeLanding gear bay after

 

The landing gear bay contains a lot of pumps, valves, actuators, switches and other units for the hydraulic system. Pictures from before and after disassembly.

 

Fuel tank venting

 

 

After defueling all fuel tanks are opened for venting. This will remove all remaining fuel to make cutting of the airframe a safe operation. If not, there might be some fuel vapor in the tanks. If you start cutting without venting, what do you think would happen?

 

Engine removalEngine stand

 

Engine stand and engine removal

 

Engine holdAircraft Engine

 

The removed engine

 

Engine transportComponent transport

 

Left: all six engines loaded an on their way to the customer

Right: shipment of components

 

737 without landing gear

737 Landing gear

 

 

 

 

 

 

 

 

 

 

 

Left: a picture is from the landing gear removal. Airplanes are jacked, landing gear is removed, after which the aircraft is lowered on pallets after which the dismantling process can start.

Right: landing gears ready for transport

 

Tail removalWing removal

 

Tail and wing removal. They don't look like aircraft anymore.

 

Fuselage transportEmpty slab

 

After the fuselages were transported to their final resting place, the project is finished. Thanks to everyone who was part of this succes!


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